{"id":600,"date":"2018-10-17T00:14:39","date_gmt":"2018-10-16T16:14:39","guid":{"rendered":"https:\/\/plasticmoldco.com\/?p=600"},"modified":"2018-10-17T00:14:39","modified_gmt":"2018-10-16T16:14:39","slug":"chapter-25-2-residual-stress-china-injection-mold","status":"publish","type":"post","link":"https:\/\/www.plasticmoldco.com\/ro\/2018\/10\/17\/capitolul-25-2-tensiuni-reziduale-in-matritele-de-injectie-din-portelan\/","title":{"rendered":"Capitolul 25-2, Tensiuni reziduale, matri\u021b\u0103 de injec\u021bie din por\u021belan"},"content":{"rendered":"<h1>R\u0103cire dezechilibrat\u0103<\/h1>\n<p>de la peretele matri\u021bei la centrul acesteia poate provoca tensiuni reziduale induse termic. \u00cen plus, pot ap\u0103rea tensiuni reziduale asimetrice induse termic dac\u0103 rata de r\u0103cire a celor dou\u0103 suprafe\u021be este dezechilibrat\u0103. O astfel de r\u0103cire dezechilibrat\u0103 va duce la un model asimetric de tensiune-compresiune pe pies\u0103, cauz\u00e2nd un moment de \u00eendoire care tinde s\u0103 provoace deformarea piesei. Acest lucru este ilustrat \u00een figura 3 de mai jos. \u00cen consecin\u021b\u0103, piesele cu grosime neuniform\u0103 sau cu zone slab r\u0103cite sunt predispuse la r\u0103cire dezechilibrat\u0103 \u0219i, astfel, la tensiuni termice reziduale. Pentru piesele moderat de complexe, distribu\u021bia tensiunilor reziduale induse termic este complicat\u0103 \u0219i mai mult de grosimea neuniform\u0103 a pere\u021bilor, de r\u0103cirea matri\u021bei \u0219i de constr\u00e2ngerile matri\u021bei la contrac\u021bia liber\u0103.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1328\" title=\"R\u0103cire neechilibrat\u0103\" src=\"https:\/\/web.archive.org\/web\/20130131102852im_\/http:\/\/www.moldchina.org\/wp-content\/uploads\/2011\/10\/Unbalanced-cooling.gif\" alt=\"\" width=\"584\" height=\"287\" \/><\/p>\n<h3>FIGURA 3. Tensiunea rezidual\u0103 asimetric\u0103 indus\u0103 termic cauzat\u0103 de r\u0103cirea neechilibrat\u0103 pe toat\u0103 grosimea piesei turnate introduce deformarea piesei<\/h3>\n<h2>Densit\u0103\u021bi variabile \u00eenghe\u021bate<\/h2>\n<p>Figura de mai jos ilustreaz\u0103 varia\u021bia densit\u0103\u021bilor \u00eenghe\u021bate cauzat\u0103 de istoricul presiunii de ambalare.<\/p>\n<h3>Profilul temperaturii<\/h3>\n<p>Figura din st\u00e2nga prezint\u0103 profilul temperaturii \u00eentr-un singur loc al piesei. \u00cen scopul ilustr\u0103rii, piesa este \u00eemp\u0103r\u021bit\u0103 \u00een opt straturi egale pe toat\u0103 grosimea piesei. Profilul arat\u0103 temperatura la momentul solidific\u0103rii (\u00eenghe\u021b\u0103rii) pentru fiecare strat (de la t1 la t8). Observa\u021bi c\u0103 materialul \u00eencepe s\u0103 se solidifice din straturile exterioare, iar interfa\u021ba \u00eenghe\u021bat\u0103 se deplaseaz\u0103 \u00een timp spre interior.<\/p>\n<h3>Urm\u0103rirea presiunii<\/h3>\n<p>Figura central\u0103 prezint\u0103 o evolu\u021bie tipic\u0103 a presiunii, indic\u00e2nd nivelurile de presiune (de la P1 la P8) pe m\u0103sur\u0103 ce fiecare strat se solidific\u0103. \u00cen general, presiunea cre\u0219te treptat \u00een timpul umplerii, ating\u00e2nd un maxim \u00een stadiul ini\u021bial de umplere, iar apoi \u00eencepe s\u0103 scad\u0103 din cauza r\u0103cirii \u0219i a \u00eenghe\u021b\u0103rii por\u021bii. \u00cen consecin\u021b\u0103, materialul din straturile exterioare \u0219i din straturile centrale se solidific\u0103 atunci c\u00e2nd nivelul presiunii este sc\u0103zut, \u00een timp ce straturile intermediare \u00eenghea\u021b\u0103 la o presiune de umplere ridicat\u0103.<\/p>\n<h3>Volumul specific \u00eenghe\u021bat<\/h3>\n<p>Figura din dreapta prezint\u0103 traseul volumului specific pentru stratul 5 pe un grafic pvT \u0219i volumele specifice finale \u00eenghe\u021bate pentru toate straturile, marcate de cercurile solide numerotate.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1329\" title=\"Volum \u00eenghe\u021bat specific\" src=\"https:\/\/web.archive.org\/web\/20130131102852im_\/http:\/\/www.moldchina.org\/wp-content\/uploads\/2011\/10\/Frozen-in-specific-volume.gif\" alt=\"\" width=\"680\" height=\"251\" \/><\/p>\n<h3>FIGURA 4. Factori care influen\u021beaz\u0103 dezvoltarea volumului specific \"\u00eenghe\u021bat\"<br \/>\nRetrac\u021bie diferen\u021bial\u0103<\/h3>\n<p>Av\u00e2nd \u00een vedere volumele specifice \u00eenghe\u021bate, diferitele straturi se vor contracta diferit, \u00een conformitate cu curbele pvT care guverneaz\u0103 comportamentul de contrac\u021bie al materialului. Ipotetic, dac\u0103 fiecare strat ar fi deta\u0219at de celelalte (a\u0219a cum se arat\u0103 \u00een figura 5), atunci elementele materiale din figura din st\u00e2nga de mai jos s-ar fi contractat ca cele din figura din centru. \u00cen acest caz, straturile intermediare tind s\u0103 se mic\u0219oreze mai pu\u021bin dec\u00e2t celelalte din cauza volumului specific \u00eenghe\u021bat mai mic (sau, echivalent, a densit\u0103\u021bii \u00eenghe\u021bate mai mari). \u00cen realitate, toate straturile sunt legate \u00eentre ele. Prin urmare, rezultatul final va fi o distribu\u021bie compromis\u0103 a contrac\u021biei, straturile intermediare fiind comprimate, iar straturile exterioare \u0219i centrale fiind \u00eentinse.<\/p>","protected":false},"excerpt":{"rendered":"<p>R\u0103cirea dezechilibrat\u0103 de la peretele matri\u021bei la centrul acesteia poate provoca tensiuni reziduale induse termic. \u00cen plus, pot ap\u0103rea tensiuni reziduale asimetrice induse termic dac\u0103 rata de r\u0103cire a celor dou\u0103 suprafe\u021be este dezechilibrat\u0103. O astfel de r\u0103cire dezechilibrat\u0103 va duce la un model asimetric de tensiune-compresiune pe pies\u0103, cauz\u00e2nd un moment de \u00eencovoiere care tinde s\u0103 provoace deformarea piesei. Acest [...]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[15],"tags":[],"class_list":["post-600","post","type-post","status-publish","format-standard","hentry","category-mould-technology-blog-1"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Chapter 25-2, Residual stress, china injection mold - Plastic Mold | China Mold Maker<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.plasticmoldco.com\/ro\/2018\/10\/17\/25-2-fejezet-marado-feszultseg-porcelan-froccsontoforma\/\" \/>\n<meta property=\"og:locale\" content=\"ro_RO\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Chapter 25-2, Residual stress, china injection mold - Plastic Mold | China Mold Maker\" \/>\n<meta property=\"og:description\" content=\"Unbalanced cooling from the mold wall to its center can cause thermal-induced residual stress. 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Furthermore, asymmetrical thermal-induced residual stress can occur if the cooling rate of the two surfaces is unbalanced. Such unbalanced cooling will result in an asymmetric tension-compression pattern across the part, causing a bending moment that tends to cause part warpage. 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